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Offtoa uses many of your stated assumptions to compute the COGS, so any of these could cause a row of your COGS on your income statement to be all zero:
Related Questions:
How does Offtoa calculate cost of goods sold?
Where do I enter/change raw materials?
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Why do I have zero COGS?
Why do I have zero COGS for just one product?
How do I change the price of a raw material?
How do I change the number of units that I expect to sell?
How do I suppress a line of all zeros from a report?